Modeling and simulation of oil leakage in radial lip seals


Tezin Türü: Yüksek Lisans

Tezin Yürütüldüğü Kurum: Orta Doğu Teknik Üniversitesi, Mühendislik Fakültesi, Makina Mühendisliği Bölümü, Türkiye

Tezin Onay Tarihi: 2010

Öğrenci: MELTEM YILDIZ

Danışman: METİN AKKÖK

Özet:

Radial lip seals are used to prevent leakage between machine elements in many industrial applications. During operation, fluid film between seal lip and shaft surface generates a pressure distribution on the lip which is elastically deformed due to hydrodynamic pressure. Surface roughness parameters in terms of moments of height profile distribution (rms roughness, skewness and kurtosis) affect the rate of oil leakage. A computer program is developed for elastohydrodynamic analysis of radial lip seals. Both the fluid mechanics of the lubricating film and the elastic deformation of the lip are taken into consideration to determine the hydrodynamic pressure distribution and the oil flow through the seal lip. The effect of shaft surface roughness on hydrodynamic analysis is taken into account by using average Reynolds equation with flow factors. For non-Gaussian surfaces, the modified flow factors are used to investigate the effects of skewness and kurtosis on the oil leakage. Numerical tests are performed for different skewness, kurtosis and initial seal tightness values. Results show that when a seal is mounted with a high initial tightness, the hydrodynamic pressure developed is not enough to deform the lip to form a fluid film between the shaft and the seal lip. It is observed that for the same rms roughness and skewness, the side flow rate increases as the kurtosis value increases. However, for the same rms roughness and kurtosis values, the side flow rate decreases for all skewness values.