Enhanced Passivation of Boron-Doped Polysilicon Passivated Contacts With a Single-Sided J0 of 2.8 fA/cm2 by Dual-Layer Silicon Oxide Structure


Shui L., Ye L., Zhang H., Guan S., Yang Z., Pu H., ...Daha Fazla

Small, 2026 (SCI-Expanded, Scopus) identifier identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Basım Tarihi: 2026
  • Doi Numarası: 10.1002/smll.73603
  • Dergi Adı: Small
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Chemical Abstracts Core, Chimica, Compendex, INSPEC, MEDLINE
  • Anahtar Kelimeler: back-contact topcon, boron-doped polysilicon, dual-layer SiOx, p-type topcon, passivating contact
  • Orta Doğu Teknik Üniversitesi Adresli: Evet

Özet

Boron (B)-induced interface defects remain a key bottleneck that limits the passivation quality of p-type tunnel oxide passivating contacts (TOPCon), thereby constraining the efficiency of back-contact TOPCon (TBC) solar cells. Here, we introduce a dual-layer silicon oxide (SiOx) design that forms a SiOx/p+ poly-Si/SiOx/p++ poly-Si passivation structure. The additional SiOx layer effectively mitigates interlayer stress, preventing blistering during high-temperature annealing, and increases interfacial hydrogen concentration to suppress defect states. Through systematic optimization of the preparation and annealing conditions of the outer SiOx layer, the p-type TOPCon structures achieve outstanding passivation on n-type wafers, with a single-sided recombination current density (J0,s) of 2.8 fA/cm2 and an implied open-circuit voltage (iVoc) of 741 mV. This represents one of the best results reported to date, surpassing the current industrial records. Compared with the previous single-layer SiOx designs, this configuration delivers a substantial improvement of passivation while simultaneously enabling a reduced poly-Si thickness. Numerical simulations further demonstrate a 0.18% absolute efficiency gain in TBC cells with the dual-layer structure compared to single-layer configuration. This work demonstrates that a dual-layer SiOx architecture effectively lowers interface defect density and enhances p-type TOPCon passivation, underscoring its significant potential for industrial application in high-efficiency TBC cells.